gfish: (Default)
gfish ([personal profile] gfish) wrote2010-01-24 07:25 pm

Brass etching

I wanted to make a nice handsome label plate for the Jacob's Ladder, so I decided to experiment with brass etching. Basically, I followed the steps outlined here except I used PCB etching fluid (ferric chloride) instead of doing it electrolytically, since I had a bunch on hand.



First I designed the plate using OpenOffice Draw, remembering that the dark places here will be the raised, shiny sections after etching. Also, I finally remembered to reverse the damned text. This was then printed on a laser printer onto ink jet glossy photo paper. Why? Cause that's what the internet brain trust has figured out works best. This was placed pigment down onto the brass plate and ironed at a very high temperature for a minute or two. After that, it was soaked in water and the paper was carefully rubbed away, leaving just the pigment stuck onto the brass.



The plate was put into the ferric chloride to etch. I did this in a double-boiler type arrangement to speed up the process, stopping by to swish it around regularly.



After etching, the pigment was scrubbed off, leaving this. The level of detail was excellent.



I then cut out the plate using my jeweler's saw, and spray painted it black. After that dried, I very carefully sanded the surface with some fine paper, to remove the paint on the raised, un-etched sections.



Handsome? It's goddamned spectacular. I'm very, very happy with it. Next time I'll make sure the etching is a bit deeper -- I suspect electrolytic really is the way to go if you're doing this a lot. But over all, it worked great. Absolutely worth the effort.

[identity profile] maida-mac.livejournal.com 2010-01-25 03:46 am (UTC)(link)
Beautiful!
ext_3294: Tux (Default)

[identity profile] technoshaman.livejournal.com 2010-01-25 03:46 am (UTC)(link)
freakin' gorgeous, dude. If'n I ever want a custom nameplate on something? I'll come see you. Srsly.
ext_3294: Tux (Default)

[identity profile] technoshaman.livejournal.com 2010-02-10 12:40 am (UTC)(link)
BTW, I just acquired something that would be worth such a nameplate... how much would such a thing run?

[identity profile] gfish.livejournal.com 2010-02-10 12:44 am (UTC)(link)
Depends on the size and how much design effort I have to put into getting it right for you. (So, if you want one like this but with different text, that's a lot easier. Likewise if you just send me a PDF which I can print directly.) If I'm being halfway fair with an hourly rate, the low end would be $50.
ext_3294: Tux (Default)

[identity profile] technoshaman.livejournal.com 2010-02-10 01:20 am (UTC)(link)
Hmmmm, now I just gotta figure out what I want it to *say*. Or alternately come up with a good PDF'ed design...

[identity profile] arjache.livejournal.com 2010-01-25 03:47 am (UTC)(link)
Oh wow, that's incredible looking. I tip my imaginary hat to you, good sir!
maribou: (Default)

[personal profile] maribou 2010-01-25 04:00 am (UTC)(link)
ooooooooooooooo.

[identity profile] jedi-iwakura.livejournal.com 2010-01-25 04:01 am (UTC)(link)
That is GORGEOUS. :O

[identity profile] niac.livejournal.com 2010-01-25 04:01 am (UTC)(link)
It looks great. I've had very good results with cheap magazine stock paper for doing toner-transfer etching.

[identity profile] jadine.livejournal.com 2010-01-25 04:17 am (UTC)(link)
Absolutely stunning.

I remember ad circulars being cited as especially good paper for this too (such as grocery store ads in the mail or newspaper).

[identity profile] avhn.livejournal.com 2010-01-25 04:38 am (UTC)(link)
Awesome.

[identity profile] orawnzva.livejournal.com 2010-01-25 04:40 am (UTC)(link)
That's extremely win!

Also, did you receive my series of lengthly emails about that other thing?

[identity profile] gfish.livejournal.com 2010-01-26 07:23 am (UTC)(link)
I did! I just haven't had time to read them. I will, I promise.

[identity profile] orawnzva.livejournal.com 2010-01-26 02:59 pm (UTC)(link)
No hurry, just wanted to make sure they hadn't gotten lost in the aether.

[identity profile] adularia.livejournal.com 2010-01-25 04:43 am (UTC)(link)
That's lovely, and I also appreciate the superscript ordinal.

[identity profile] randomdreams.livejournal.com 2010-01-25 04:48 am (UTC)(link)
That is superb. I must try it.

You might try liver of sulfur for the counterstain. It's what silversmiths use for chemically blackening recesses, but I don't know if it works on brass.

Man, that's *sweet*.

[identity profile] najalaise.livejournal.com 2010-01-25 06:26 am (UTC)(link)
It works well on copper, so I'd imagine that it would.

[identity profile] stolen-tea.livejournal.com 2010-01-25 04:51 am (UTC)(link)
Beautiful.

[identity profile] ionan.livejournal.com 2010-01-25 05:15 am (UTC)(link)
Sexx-E.
ext_1512: (Default)

[identity profile] stellar-dust.livejournal.com 2010-01-25 05:37 am (UTC)(link)
Wow, that looks absolutely amazing.

[identity profile] ashley-y.livejournal.com 2010-01-25 05:38 am (UTC)(link)
Fab!

[identity profile] najalaise.livejournal.com 2010-01-25 06:27 am (UTC)(link)
Nom!

[identity profile] hsifyppah.livejournal.com 2010-01-25 06:46 am (UTC)(link)
Oh, that is splendid!

[identity profile] ladymondegreen.livejournal.com 2010-01-25 04:02 pm (UTC)(link)
Nicely done!

[identity profile] peteralway.livejournal.com 2010-01-25 05:50 pm (UTC)(link)
Verry Nice!
sheistheweather: (Winry Sale Home Depot)

[personal profile] sheistheweather 2010-01-25 07:04 pm (UTC)(link)
You are made of so much win.